Solution studio

Pharmaceutical distribution conveyor solutions

Plan carton transport, right-angle transfers and parcel data capture for split-case and full-carton pharmaceutical dispatch.

Powered roller conveyors, Equipment overview
Equipment illustration

Full cartons and packed split-case orders can share an outbound system while following different routes. The layout needs to preserve carton identity through merges, transfers and data capture. Start with sealed transport packaging, the order flow and the required information exchange; product traceability depends on the wider warehouse process as well as the conveyor.

How the goods move

  1. Collect cartons

    Link packing stations to a fixed carton route with defined stops and interfaces.

    Equipment in this solution
  2. Transfer between routes

    Use lift-and-transfer modules where the carton must change direction at a right angle.

    Equipment in this solution
  3. Capture dispatch data

    Pair carton identity with measured weight and dimensions before downstream dispatch.

    Equipment in this solution
Process schematic. Equipment positions and interfaces are adapted to the site.

Equipment in this solution

Choose the right arrangement

Separate item traceability from parcel capture

DWS captures parcel information. Batch, expiry, serialisation and regulated records need their own agreed software and operational requirements; they are not established by adding a scanner.

Maintain identity at each handover

Define the sequence at merges and the response to unread labels, weight exceptions and stopped receiving lines. Check the smallest carton across each transfer gap.

Prepare your project brief

  • Full-carton and split-case routes, package range and label positions
  • Required parcel records, warehouse messages and exception rules
  • Cleaning regime, environment, access and validation responsibilities

Agree the complete project scope

The proposal defines the goods, layout, controls, software interfaces, guarding, delivery and commissioning responsibilities. Capacity and acceptance criteria are specified for the selected configuration.

Planning questions

Does this handle individual medicines?

This layout concerns cartons and packed orders. Individual packs, temperature-controlled handling and specialist validation require a separate assessment and specification.

Tell us what you need to move.

Send your name, email and handling task. If known, add the goods, desired length, usable width and inlet/outlet heights to your message. These technical details are optional.

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